Plaster Resin
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More Great Information on Plaster Resin:
Casting/Molding Question (read Description)?
I have a clay sculpture that i have recently made and I desire to make a mold that will enable me to cast replicas out of plaster, resin etc.. Can you recommend a specific website or source that teaches that process of making a mold out of a clay original sculpture. I tried finding instructions on Google and got a little lost.
Thank you for your time.
There is a link below to a Google search page of various Mold Making sites. Unfortunately I haven't looked at any of them to pass judgment on any,yea or nay.
Bare with me because this explanation is long. Anyway from experience if you are making a mold of an object "in the round" I would have to say that you have two choices. Either a rigid Plaster Mold in sections if you have undercuts. Or a flexible mold if you don't have undercuts..
If you have to make a plaster mold and plan to make plaster copies you will have to seal the mold with a varnish to prevent the mold and the newly poured plaster from bonding. You could even get away with coating the inside of the mold with Vaseline. But you might have to do this repeatedly simple the Vaseline wears away. If there are many areas with undercuts you will have to divide the original into sections using metal shims. They can be inexpensively made by cutting strips of aluminum from soda/beer cans. Or aluminum flashing,a heavier gauge, from the hardware or building supply centers can also be cut. An old pair of scissors can be used but will not be good for cutting the likes of paper after using them for this so use old ones. The shims are put into the clay sculpture and will act sort of like dams section off areas of the sculpture. The whole sculpture and shim should be coated in Vaseline to act as a mold release before applying the plaster. Once the plaster has set and dried the mold will come apart in sections. Allow to dry out completely before using. To cast the sections will have to be reassembled and bound together using rope,possibly duct tape or big rubber bands made from old inner tubes. Because the mold is in section the casting will have seam marks that you will have to clean up.
If there are no undercuts a flexible mold can be easily made using 100% silicone window caulking available at hardware or building supply stores in tubes. Color doesn't matter. there is a commercial grade silicone used to make molds that can be order. DO NOT use window caulking that is a mixture of silicone and latex. The latex never sets up. Get a bucket of water with a lot of liquid dish soap added to it inject several tubes of the silicone into the soapy mixture. It will pile up up on the bottom of the bucket like tooth paste. Have the clay object to be cast sitting on an old piece of plywood liberally cover the clay object and plywood with some of the soapy water. Wet your arms up to the elbows as well. Seriously. There is a commercial grade Reach into the bucket and knead the silicone into a wad. Once done remove from the bucket and apply to the clay object working from the top down try to keep it as even as possible.. The soapy water keeps the silicone from sticking to everything. It will stick to everything and anything otherwise. The silicone will want to sag so you'll have to stay with it for a bit/minutes. Within 24 hours it will set and you'll have a flexible mold ready to use. Peel it off the clay object. If you find thin spots silicone can be added directly to thicken. Both of the processes I've described are a mess so keep that in mind. I have made molds using both of these methods to make molds and prefer the silicone molds. But there are times when undercuts call for rigid molds in sections. I've used both of these methods to make editions of sculpture that were cast using ceramic clay and Portland cement as the final material. Selling them in a gallery that I am with. My apologies for the length. Hope that this helps.
Link:
http://www.google.com/search?hl=&q=Casting+and+Mold+making&sourceid=navclient-ff&rlz=1B3GGLL_enUS383US384&ie=UTF-8